By Tao Jiang, Jiann-Yang Hwang, Patrick Masset, Onuralp Yucel, Rafael Padilla, Guifeng Zhou
Proceedings of a symposium backed by means of the Pyrometallurgy Committee and the power Committee of the Extraction and Processing department of TMS (The Minerals, Metals & fabrics Society)
Held throughout the TMS 2012 Annual assembly & Exhibition Orlando, Florida, USA
March 11-15, 2012
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This paper presents this new slide gate system in detail and shows the advantages in production and safety issues. Mechanical Parts The COP FLOW slide gate is a compact system, engineered with only a few components and containing heavy-duty refractory parts. It is a high performance tool with an enormous yield potential and which allows a quick and simple exchange of the refractory parts. The slider can be swung-out laterally for the plate exchange. For the change of the well block, the whole slide gate unit can be laterally swung away.
The interface between the well block and the surrounding lining is cast. Subsequently the slide gate is mounted on the base plate and nozzles and plates are installed. For safety reasons it has to be sure that it is possible to move the slide gate above the copper bath if an emergency occurs. In case of power failure, a back-up power generator is available at the anode furnace. Additionally the hydraulics are installed in such a way that the slide gate closes automatically in case of emergency.
The number indicates the maximum tap hole diameter in mm. The bottom and slider refractory plate are identical in shape and size and can be exchanged in a very short time. This is done by swiveling-out the movable slider over a hinge on the housing 41 (Figure 1). After the plate exchange the slider is swiveled-back into normal working position. If also the well block has to be changeable the whole ladle gate unit can be swiveled over a double hinge. Figure 1. Opened Slide Gate COP FLOW 60 The interlocked positioning of the plates is achieved by a double wedge design.